5.5kw-22kw built in bypass soft starter
Overview The application of thyristor technology enables voltage reduction starting to achieve smooth voltage output without current or mechanical impact, demonstrating significantly superior performance compared to star-delta, autotransformer, and magnetron soft starters. Intelligent technologies further optimize thyristor-based soft starters by aligning with load characteristics, while integrating real-time data monitoring, motor protection, and…
Overview
The application of thyristor technology enables voltage reduction starting to achieve smooth voltage output without current or mechanical impact, demonstrating significantly superior performance compared to star-delta, autotransformer, and magnetron soft starters. Intelligent technologies further optimize thyristor-based soft starters by aligning with load characteristics, while integrating real-time data monitoring, motor protection, and bus control functions. This enhances operational reliability and performance excellence, making the equipment more reliable and efficient.
This built-in bypass intelligent soft starter is developed on a 32-bit DSC processor
platform, integrating the latest motor control theories, protection technologies, and fuzzy control systems to create a next-generation high-performance solution. The device features an integrated bypass contactor that sianificantly reduces internal hea
generation, making it particularly suitable for high-temperature environments. lts unique structural design, especially in models under 22 kW, delivers a compact and aesthetically pleasing appearance.
Main Functions
- Effectively reduces the starting current of the motor, can reduce the power distribution capacity, avoid power grid capacity investment.
- Reduced the starting stress of the motor and load equipment, extended the service life of the motor and related equipment.
- The soft shutdown function effectively solves the problem of shutdown surge in inertial system.
- A variety of unique starting modes, adapt to complex working conditions, achieve perfect starting effect.
- Improve the reliable protection function, effectively ensure the use safety of motors and related production equipment.
- Standard network protocol to meet the networking requirements of power automation.
Features
- Use simulation software to optimize the heat dissipation design, miniaturization with better heat dissipation capacity;
- Built-in bypass contactor, reduce the heat of soft starter itself, more suitable for high temperature environment;
- Based on the 32-bit DSC processor platform, the bandwidth is higher and the speed is faster, so that the fuzzy algorithm control is more accurate;
- Use 12-bit AD sampler and DMA data transmission mode to realize direct AC sampling with high real-time performance;
- Realize wide range linear data sampling, no dead zone of data acquisition, more accurate data;
- All faults can be turned on and off for convenient debugging;
- When soft start, it can automatically add time and force according to the load, and has stronger load adaptability;
- Rich monitoring data, while monitoring current and voltage, can also monitor phase sequence Angle, frequency, cumulative running time and other data;
- High precision 4–20 MA current output capacity, linear accuracy up to 0.5%;
- It has up to 12 kinds of protection functions, among which the anti-time limit overload protection can effectively prevent motor overheating and burning, so the equipment can be used more safely;
- Four-line LCD display, can switch between Chinese and English.
Technical indicators
| Project Name | Performance Metrics | |
| Scope of application | 3-phase squirrel cage asynchronous motor | |
| Power range | 3kW~22kW (380V mini type), 30kW~400kW (380V conventional type) | |
| Rated voltage | 380V(±20%) | |
| Rated frequency | 50/60Hz ±5% | |
| Overload capacity | ≤22kW: 300% 30 seconds, 120% continuous; >22kW: 400% 60 seconds, 120% continuous | |
| Control power supply voltage | The 380V model does not require an external control power supply | |
| Adjustable current multiplier | 1–5 times | |
| Soft start time | 1 to 90 seconds | |
| Module operation mode | Long-term | |
| Cooling method | Forced air cooling or natural cooling (some models) | |
| Secondary interface terminal | Discrete input | 3 routes |
| Relay output | ≤115kW: 1-channel (programmable); >115kW: 3-channel (programmable) | |
| 4-20mA | ≤22kW: None; >22kW: 1 channel (optional) | |
| RS485 | ≤22kW: 1 channel; >22kW: 1 channel (optional expansion) | |
| Protection | Short circuit quick break, overcurrent, overheating protection, inverse time overload, voltage phase loss, phase unbalance, instant stop, undervoltage, overvoltage, underload, startup failure, phase sequence error | |
| Host overload protection | Overload inverse time limit, optional levels 1–6 | |
| Host current imbalance protection | Unbalanced tripping standard: 5-100% for any two phases | |
| Unbalanced trip delay: 1-60 seconds adjustable | ||
| Host short-circuit protection | Quick break time: ≤ 0.1S, adjustable | |
| Bus function | Interface: RS485; Protocol: Modbus RTU | |
| Human-machine interface | 4-line COG screen | |
| Language | Chinese, English | |
Technical parameters
| Rated Voltage | Rated Power | Rated Current |
| 380V | 3kW | 6A |
| 380V | 5.5kW | 11A |
| 380V | 7.5kW | 15A |
| 380V | 11kW | 22A |
| 380V | 15kW | 30A |
| 380V | 18.5kW | 37A |
| 380V | 22kW | 44A |
| 380V | 30kW | 60A |
| 380V | 37kW | 74A |
| 380V | 45kW | 90A |
| 380V | 55kW | 110A |
| 380V | 75kW | 150A |
| 380V | 90kW | 180A |
| 380V | 115kW | 230A |
| 380V | 132kW | 264A |
| 380V | 160kW | 320A |
| 380V | 185kW | 370A |
| 380V | 200kW | 400A |
| 380V | 250kW | 500A |
| 380V | 280kW | 560A |
| 380V | 320kW | 640A |
| 380V | 350kW | 700A |
| 380V | 400kW | 800A |
Product dimensions and parameters

| specifications and models | External dimensions (mm) | Installation size (mm) | ||||
| W1 | H1 | D | W2 | H2 | Φ | |
| 5.5KW-22KW | 60 | 165 | 145 | 55 | 155 | m4 |
| 30KW-37KW | 110 | 250 | 162 | 85 | 220 | m5 |
| 45KW-75KW | 140 | 270.5 | 139.5 | 110 | 245 | m6 |
| 90KW-115KW | 210 | 340 | 185 | 210 | 315 | m8 |
| 132KW-200KW | 280 | 610 | 200 | 232 | 540 | m8 |
| 250KW-400KW | 332 | 725 | 246 | 282 | 640 | m10 |
Wiring diagram
Basic Wiring Diagram of Built-in Bypass Soft Starter (3kW–22kW)

Basic Wiring Diagram of Built-in Bypass Soft Starter (30kW–115kW)

Basic Wiring Diagram of Built-in Bypass Soft Starter (132kW–400kW)
















